EXSTATIC SENSOR/ELECTRODE INSTALLATION HOUSINGS AND ADAPTORS
EXstatic sensor housings are designed to adapt all Ø12mm x 120mm sensors to a wide variety of entry port types in tanks and on pipelines across many industries. Adaptors are easy to install and depending upon sensor/electrode type, can be provided with or without sensor tip protection cage for added security. Most are available with 316L stainless steel bodies and a choice of finish grade, and process seal materials. EXstatic 340 housings are also available in plastic. Each EXstatic housing is supplied with a cable connector protection cover. Custom designs for probe length, material and seals are available through Exner’s engineered product services.
EXstatic 310
EXstatic 310 - Ingold DN25 Port Mount
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction | Body - 316L SS with Selectable Finish Quality
Seals - FDA EPDM or FPM |
| Connection Size/Type Available | Ingold DN25 / G1.25” Tank/Vessel Entry |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Probe Tip Protection Cage Full Material Certifications Safety Locking Bracket |
| O-Seal Position | 25mm |
| Insertion Length | 70mm |
EXstatic 310 housings can be sterilized in place for aseptic applications.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXstatic 311
EXstatic 311 – Triclamp® Sanitary Flange Mount
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction |
Body - 316L SS with Selectable Finish Quality Seals - FDA EPDM or FPM |
| Connection Sizes/Type Available |
Triclamp® 1½" (Flange Ø50.5mm) Triclamp® 2” (Flange Ø64mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Probe Tip Protection Cage Full Material Certifications |
| Insertion Length | 45mm or 80mm Below Flange |
EXstatic 311 housings can be sterilized in place for aseptic applications.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXstatic 312
EXstatic 312 – Varivent / Neumo Sanitary Fitting Mount
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction |
Body - 316L SS with Selectable Finish Quality Seals - FDA EPDM or FPM |
| Connection Sizes/Type Available |
Varivent N DN40-125 NEUMO BioControl D50 |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Probe Tip Protection Cage Full Material Certifications |
| Insertion Length | 40mm Below Connection |
EXstatic 312 housings can be sterilized in place for aseptic applications.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXstatic 315
EXstatic 315 –Sanitary Fitting Mount with 15° Angle
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction |
Body - 316L SS with Selectable Finish Quality Seals - FDA EPDM or FPM |
| Connection Sizes/Type Available |
Triclamp® 1½" (Flange Ø50.5mm) Triclamp® 2” (Flange Ø64mm) Varivent N DN40-125 NEUMO BioControl D50 |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Probe Tip Protection Cage Full Material Certifications |
| Insertion Length | 34mm Below Connection |
EXstatic 315 housings are designed to be used for sensors requiring angled installation in applications where only horizontal tank and pipe entries are available. They can be sterilized in place for aseptic applications.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXstatic 340
EXstatic 340 – ¾" / 1" NPT Adapter for 12mm Probes/Electrodes
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction |
Body Options - 316L SS, PP, PVDF Seals – EPDM, FPM or FFKM |
| Connection Sizes/Type Available | ¾’ NPT or 1” NPT |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Probe Tip Protection Cage Full Material Certifications |
EXstatic 340 housings are designed to allow the use of 12mm diameter probes where only NPT entries/mountings are available. They can also be used to facillitate the replacement of ¾” and 1” sensors with 12mm diameter x 120mm probes where standardization of one probe type in a facility makes sense. With a thread at each end, EXstatic 340 adapters can be installed directly into pipelines/vessel ports or attached to dip tubes for open basin installation.
Typical Applications include continuous measurements in Filtration, Water and waste water monitoring, Neutralization, Leak detection, more…
Have more questions? Take a quick moment to get in touch with our expert sales engineers and technologists and we'll guide you to a solution.
EXTRACT-M MANUALLY OPERATED RETRACTABLE HOUSINGS FOR Ø12MM SENSORS & ELECTRODES
EXtract-M sensor housings are designed for inserting and retracting Ø12mm sensors and electrodes in live processes without need to shut down or isolate. They come with various entry port options and are compatible with different sensor types and lengths. These housings are user-friendly and come with dedicated entries for sensor cleaning and decontamination fluids. They can be easily mounted directly to tank entries or used in pipeline installations with EXflow tee fittings. EXtract-M housings feature unique rotary drive operation with automatic locking in both inserted and retracted positions, even under higher pressures. A push-button locking release with visual indication ensures safe and clear sensor insertion/retraction status.
Key safety features assure safe operation:
- Push button operation to insert/retract
- Locks in both inserted and retracted positions.
- Will not allow insertion if no probe is installed
- Visual position Indicators
- Probe cannot be removed from housing when inserted in process
Custom designs for process connection, insertion length, material and seals are available through Exner’s engineered product services.
810M
EXtract 810M – Flange/Thread/Triclamp® Mount
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS or Alloy C22/2.4602 Seals – EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN PN 16 Flange – DN32, DN40, DN50 ANSI 150# Flange – 1.25”, 1.5”, 2” 1.25” Male NPT Triclamp® 1” - 1½" (Flange Ø50.5mm) Triclamp® 2” (Flange Ø64mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications |
EXtract 810M retractable housings are designed to be used in continuous process applications where retraction of probes for maintenance/cleaning or process step change is needed. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
811M
EXtract 811M – Extended Insertion Flange Mount
| Probes Supported |
Ø12mm x 325mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 380mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS or Alloy C22/2.4602 Seals – EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN PN 16 Flange – DN40, DN50 ANSI 150# Flange – 1.5”, 2” |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications |
The EXtract 811M retractable housing is an extended insertion length version of the EXtract 810M housing. With extended reach, this housing is used in applications such as those with long neck tee installation or into larger vessels or process pipes to provide greater reach into the process for the sensor active surfaces. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
815M
EXtract 815M – Ingold DN25 / G1.25” Socket Mount
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS or Alloy C22/2.4602 Seals - EPDM (FDA/USP VI), FPM or FFKM |
| Connection Sizes/Type Available | Ingold DN25 / G1.25" (O-Ring-position 28mm or 50mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications Safety Locking Bracket |
EXtract 815M retractable housings are designed for in-process retraction and insertion of process analytical sensors into vessels with Ingold style ports and entries. Optional O-ring positions are offered to suit either 90° horizontal/vertical or 15° inclined port designs. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage. EXtract 815M housings can be sterilized in place for aseptic applications.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
820M
EXtract 820M – Flange/Thread Mount Plastic Housing for Aggressive Applications
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - Polypropylene, PVDF/Alloy C22 or PEEK Seals - EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange 1.25” Male NPT |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications |
EXtract 820M retractable housings are manufactured in corrosion resistance materials and designed for used in continuous process applications where retraction of probes for maintenance/cleaning or process step change is needed. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Reducing reactions, Oxidizing reactions, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, more…
821M
EXtract 821M – Extended Insertion Flange Mount Plastic Housing for Aggressive Applications
| Probes Supported |
Ø12mm x 325mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 380mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body – PVDF/Alloy C22 or PEEK Seals – EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications |
The EXtract 821M retractable housing is an extended insertion length version of the EXtract 820M housing. With extended reach, this housing is used in applications such as those with long neck tee installation or into larger vessels or process pipes to provide greater reach into the process for the sensor active surfaces. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Reducing reactions, Oxidizing reactions, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, more…
825M
EXtract 825M – Ingold DN25 / G1.25” Socket Mount Plastic Housing
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body – Polypropylene, PVDF/Alloy C22 or PEEK Seals - EPDM (FDA/USP VI), FPM or FFKM |
| Connection Sizes/Type Available | Ingold DN25 / G1.25" (O-Ring-position 25mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications Safety Locking Bracket |
EXtract 825M retractable housings are designed for in-process retraction and insertion of process analytical sensors into vessels with Ingold style ports and entries. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in Reducing reactions, Oxidizing reactions, Filtration, Buffer preparation, CIP, Process water monitoring, Food and Beverage manufacture, more…
830M
EXtract 830M – Ingold DN25 / G1.25” HyCIP® Hygienic Socket Mount
| Probes Supported |
Ø12mm x 225mm pH/ORP, ISFET, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction | Body – Electropolished 316L/1.4404 SS Seals - EPDM (FDA/USP VI) or FPM |
| Connection Sizes/Type Available |
Ingold DN25 / G1.25" (O-Ring-position 28mm) Ingold DN25 / G1.25” HyCIP® (O-Ring-positions 25mm, 50mm or 55mm) Triclamp® 1½" (Flange Ø50.5mm) Triclamp® 2” (Flange Ø64mm) Varivent N DN40-125 NEUMO BioControl D50 DIN 11851 DN50 Dairy Connection |
| Hygienic Certifications | EHEDG, 3-A |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options |
Electrical Position Feedback Switches Full Material Certifications Safety Locking Bracket |
EXtract 830M insertion/retraction housings with HyCIP® technology are designed for hygienic applications where sterility must be maintained within the process. EXtract 830 housings allow the removal of sensors from tanks and vessels for maintenance purposes. Sensors can be in-situ resterilized/sanitized before re-insertion. Optional O-ring positions are offered to suit either 90° horizontal/vertical or 15° inclined port designs and versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to decontaminate sensor active surfaces before removal from the housing and sterilization before re-insertion.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Food and Beverage manufacture, more…
840M
EXtract 840M – Flange/Thread Mount with Linear Stroke, Long Insertion
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS Seals – EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN DN32 PN 16 Flange ANSI 1.25” 150# Flange G1.25” Male Thread 1.25” Male NPT |
| Insertion Depth | 300mm or 700mm max |
| Process Temperature | -10…130 °C / 14…266 °F |
| Process Pressure | 0…12 bar / 0…174 psi |
| Max. Insertion/Retraction Pressure | 4 bar / 58 psi |
| Options |
Isolation Ball Valve Full Material Certifications |
The EXtract 840M housing uses a “push/pull” linear movement design to insert/retract process analytical sensors in and out of live processes up to a distance of 700mm. Insertion depth is set using a lockable bayonet collar on the mechanism that also serves to lock the sensor in position when inserted and prevents extraction when process pressure is too high. Optional ball valves can be supplied to isolate the sensor from the process once retracted. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Scrubbers, Filtration, Neutralization, Process water monitoring, Waste water monitoring, Leak detection, more…
850M
EXtract 850M – Threaded and Ingold DN25 Port Mount
| Probes Supported | Ø12mm x 120mm pH/ORP, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction |
Body – 316L SS or Polypropylene/PTFE Seals – EPDM (FDA/USP VI) or FPM |
| Connection Sizes/Type |
1” Male NPT G1” Male Thread Ingold DN25 / G1.25" (O-Ring-position 28mm) |
| Process Temperature | 10…80 °C / 50…176 °F |
| Process Pressure | 0…6 bar / 0…87 psi |
| Max. Insertion/Retraction Pressure | 2 bar / 29 psi |
| Options |
Full Material Certifications Safety Locking Bracket |
The EXtract 850M is an economical short stroke probe housing designed to insert/retract process analytical sensors in and out of clean, non-hazardous process lines and vessels. It uses a “push/pull” linear movement with locking buttons indicating whether the probe is “in” or “out” of process. As with all short stroke EXtract housings, it is not possible to operate the mechanism into a process without a probe properly installed in the assembly.
Typical Applications include non-aseptic, low pressure/temperature continuous measurement applications such as Phase detection / interface detection, Product change-over, Waste water monitoring, Filter monitoring, Consistency trending, more…
Have more questions? Take a quick moment to get in touch with our expert sales engineers and technologists and we'll guide you to a solution.
EXTRACT AUTOMATIC INSERTION/RETRACTION HOUSINGS FOR Ø12MM SENSORS & ELECTRODES
EXtract housings allow Ø12mm process analytical sensors and electrodes to be automatically inserted and withdrawn from live processes without the need to isolate or shut down. Available with a variety of entry port types and for a variety of sensor types and lengths, EXtract housings are pneumatically operated and supplied complete with dedicated entries for sensor cleaning and decontamination fluids. EXtract housings can be directly mounted to tank entries. For pipeline installation, EXflow tee fittings dimensioned to suit standard EXtract insertion operation are available. Color and size coded pneumatic connections simplify installation while built in position switches to provide feedback to control and operating systems. Operation is possible even under higher pressures. When used with an EXmatic control station, they become part of an overall sensor cleaning and care system improving measurement reliability while lowering maintenance costs and extending sensor life.
Key safety features assure safe operation:
- Will not operate unless there is a probe properly installed within the housing
- Sensor cannot be removed from housing when inserted in process
Custom designs for process connection, insertion length, material and seals are available through Exner’s engineered product services.
EXtract 810
EXtract 810 – Flange/Thread/Triclamp® Mount
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS or Alloy C22/2.4602 Seals - EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN PN 16 Flange – DN32, DN40, DN50 ANSI 150# Flange – 1.25”, 1.5”, 2” 1.25” Male NPT Triclamp® 1” - 1½" (Flange Ø50.5mm) Triclamp® 2” (Flange Ø64mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options | Full Material Certifications |
EXtract 810 automatic insertion/retraction housings are designed to be used in continuous process applications where retraction of probes for maintenance/cleaning or process step change is needed. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXtract 811
EXtract 811 – Extended Insertion Flange Mount
| Probes Supported |
Ø12mm x 325mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 380mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS or Alloy C22/2.4602 Seals - EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN PN 16 Flange – DN40, DN50 ANSI 150# Flange – 1.5”, 2” |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options | Full Material Certifications |
EXtract 811 automatic insertion/retraction housings are an extended insertion length version of popular EXtract 810 housing. With extended reach, this housing is used in applications such as those with long neck tee installation or into larger vessels or process pipes to provide greater reach into the process for the sensor active surfaces. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXtract 815
EXtract 815 – Ingold DN25 / G1.25” Socket Mount
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - 316L/1.4404 SS or Alloy C22/2.4602 Seals - EPDM (FDA/USP VI), FPM or FFKM |
| Connection Sizes/Type Available | Ingold DN25 / G1.25" (O-Ring-position 28mm or 50mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options |
Full Material Certifications Safety Locking Bracket |
EXtract 815 automatic housings are designed for in-process retraction and insertion of process analytical sensors into vessels with Ingold style ports and entries. Optional O-ring positions are offered to suit either 90° horizontal/vertical or 15° inclined port designs. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage. EXtract 815 housings can be sterilized in place for aseptic applications.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Leak detection, Food and Beverage manufacture, more…
EXtract 820
EXtract 820 – Flange/Thread Mount Plastic Housing for Aggressive Applications
| Probes Supported |
Ø12mm x 225mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - Polypropylene, PVDF/Alloy C22 or PEEK Seals - EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange 1.25” Male NPT |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options | Full Material Certifications |
EXtract 820 automatic insertion/retraction housings are manufactured in corrosion resistance materials and designed for used in continuous process applications where retraction of probes for maintenance/cleaning or process step change is needed. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Reducing reactions, Oxidizing reactions, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, more…
EXtract 821
EXtract 821 – Extended Insertion Flange Mount Plastic Housing for Aggressive Applications
| Probes Supported |
Ø12mm x 325mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 380mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - PVDF/Alloy C22 or PEEK Seals - EPDM, FPM or FFKM |
| Connection Sizes/Type Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options | Full Material Certifications |
The EXtract 821 automatic insertion/retraction housings are an extended insertion length version of the EXtract 820 housing. With extended reach, this housing is used in applications such as those with long neck tee installation or into larger vessels or process pipes to provide greater reach into the process for the sensor active surfaces. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in all manner of industrial processes, Reducing reactions, Oxidizing reactions, Scrubbers, Filtration, Neutralization, CIP, Process water monitoring, Leak detection, more…
EXtract 825
EXtract 825 – Ingold DN25 / G1.25” Socket Mount Plastic Housing
| Probes Supported |
Ø12mm x 325mm pH/ORP, DO, Conductivity, Optical and other parameter probes Ø12mm x 380mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - Polypropylene, PVDF/Alloy C22 or PEEK Seals - EPDM (FDA/USP VI), FPM or FFKM |
| Connection Sizes/Type Available | Ingold DN25 / G1.25" (O-Ring-position 25mm) |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options |
Full Material Certifications Safety Locking Bracket |
EXtract 825 automatic housings are designed for in-process retraction and insertion of process analytical sensors into vessels with Ingold style ports and entries. Versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to flush sensor active surfaces to remove residual process material without removal from the housing and before handling or storage.
Typical Applications include continuous measurements in Reducing reactions, Oxidizing reactions, Filtration, Buffer preparation, CIP, Process water monitoring, Food and Beverage manufacture, more…
EXtract 830
EXtract 830 – Ingold DN25 / G1.25” HyCIP® Hygienic Socket Mount
| Probes Supported |
Ø12mm x 225mm pH/ORP, ISFET, DO, Conductivity, Optical and other parameter probes Ø12mm x 280mm Liquid Refillable pH/ORP and other parameter probes |
| Materials of Construction |
Body - Electropolished 316L/1.4404 SS Seals - EPDM (FDA/USP VI) or FPM |
| Connection Sizes/Type Available |
Ingold DN25 / G1.25" (O-Ring-position 28mm) Ingold DN25 / G1.25” HyCIP® (O-Ring-positions 25mm, 50mm or 55mm) Triclamp® 1½" (Flange Ø50.5mm) Triclamp® 2” (Flange Ø64mm) Varivent N DN40-125 NEUMO BioControl D50 DIN 11851 DN50 Dairy Connection |
| Hygienic Certifications | EHEDG, 3-A |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…16 bar / 0…232 psi |
| Options |
Full Material Certifications Safety Locking Bracket |
EXtract 830 automatic insertion/retraction housings with HyCIP® technology are designed for hygienic applications where sterility must be maintained within the process. EXtract 830 housings allow the removal of sensors from tanks and vessels for maintenance purposes. Sensors can be in-situ resterilized/sanitized before re-insertion. Optional O-ring positions are offered to suit either 90° horizontal/vertical or 15° inclined port designs and versions are available for both gel/solid state and refillable electrolyte sensors. Cleaning connections are used to decontaminate sensor active surfaces before removal from the housing and sterilization before re-insertion.
Typical Applications include continuous measurements in Fermentation, Cell culture, Chromatography, Filtration, Buffer preparation, CIP, Process water monitoring, Food and Beverage manufacture, more…
Have more questions? Take a quick moment to get in touch with our expert sales engineers and technologists and we'll guide you to a solution.
EXMATIC SERIES CONTROL STATIONS FOR AUTOMATICALLY OPERATED INSERTION/RETRACTION SENSOR AND ELECTRODE HOUSINGS
EXmatic units control the process of retraction, rinsing/cleaning and re-insertion of process analytical sensors in continuous process systems. By automating the cleaning of process analytical sensors, their life can be significantly extended, measurement quality improved and maintenance costs significantly reduced. EXmatic units are available for connection to up to two separate EXtract housings, and up to three cleaning solution valves per housing. Sensor cleaning cycle times are programmed for retraction, cleaning solution valve opening and periodicity, re-insertion and wait/settling time. Cleaning cycles can be triggered automatically through schedule or via external input. EXmatic units are agnostic and will operate with any brand of analyzer/transmitter and sensor.
EXmatic units are available with or without HMI and contain all pneumatic valving required for the operation of connected EXtract housings and their associated solution valves. Tubing sets, coded by both size and color are provided for ease of installation
EXmatic 470
EXmatic 470 – Single Channel Automatic Sensor Retractor Control Station
| Enclosure | IP54, available in GRP or Stainless Steel and with/without HMI |
| Utilities Required |
24Vdc 6 bar / 80 psi Compressed Air |
| Cleaning Solution Outputs | Up to 4 Pneumatic Outputs to Operate Cleaning Solution (3) and Drain (1) Valves |
| Ambient Temperature | 0…55 °C / 32…131 °F |
| Options | Cleaning Solution and Drain Valve Sets |
The EXmatic 470 is an electro-pneumatic control unit for fully automatic control of an EXtract pneumatic retractable sensor housing. The control station will autonomously operate an EXtract sensor housing to extract, rinse/clean and return sensors to a process line on a timed and/or remote triggered basis, extending life, improving reliability, and reducing overall cost of the measurement point. Local operation enables safe access to an inline process analytical sensor for activities such as inspection, calibration, or replacement.
EXmatic 471
EXmatic 471 – Dual Channel Automatic Sensor Retractor Control Station
| Enclosure | IP54, available in GRP or Stainless Steel and with/without HMI |
| Utilities Required |
24Vdc 6 bar / 80 psi Compressed Air |
| Cleaning Solution Outputs | Up to 8 Pneumatic Outputs to Operate Cleaning Solution (6) and Drain (2) Valves |
| Ambient Temperature | 0…55 °C / 32…131 °F |
| Options | Cleaning Solution and Drain Valve Sets |
The EXmatic 471 is an electro-pneumatic control unit for simultaneous fully automatic control of two EXtract pneumatic retractable sensor housings. The control station will autonomously operate EXtract sensor housings to extract, rinse/clean and return sensors to a process line on a timed and/or remote triggered basis, extending life, improving reliability, and reducing overall cost of each measurement point. Local operation enables safe access to either inline process analytical sensor for activities such as inspection, calibration, or replacement.
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EXDIP TANK/PIT/CHANNEL/BASIN INSTALLATION ASSEMBLIES FOR PROCESS ANALYTICAL SENSORS
EXdip sensor housings are intended for installing process analytical sensors and electrodes in both open water settings (ponds, pits, channels, basins) and closed tanks that require long or deep insertion. These housings are available in a variety of materials and can be configured to accommodate typical sensor footprint types such as Ø12mm x 120mm sensors or ¾” and 1” NPT threaded mount sensors.
Custom designs for process connection, insertion length, material and seals are available through Exner’s engineered product services.
EXdip 910
EXdip 910 – Flange Mount Sensor Dip Tube
| Probes Supported |
Ø12mm x 120mm pH/ORP, ISFET, DO, Conductivity, Optical and other parameter probes ¾” or 1” NPT pH/ORP, DO, Turbidity, Optical, other parameter probes |
| Materials of Construction |
Body – 316L/1.4404 SS Seals - EPDM or FPM |
| Connection Sizes/Type Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange |
| Standard Lengths | 0.5…2.5m / 1.6…8.2 ft |
| Operating Temperature | -10…140 °C / 14…285 °F |
| Operating Pressure | 0…10 bar / 0…145 psi |
| Options | Integrated Orbital Spray Cleaning Head (12mm probes) |
The EXdip 910 is a dip tube style sensor immersion fitting. Made in 316 stainless steel as standard, it features a flanged connection and optional integrated orbital sensor cleaning system.
EXdip 920
EXdip 920 – Flange/Suspension Mount Sensor Dip Tube
| Probes Supported |
Ø12mm x 120mm pH/ORP, ISFET, DO, Conductivity, Optical and other parameter probes ¾” or 1” NPT pH/ORP, DO, Turbidity, Optical, other parameter probes |
| Materials of Construction |
Body - PP (Polypropylene) or PVDF Seals - EPDM or FPM |
| Connection Sizes/Type Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange Suspension Hanger |
| Standard Lengths | 0.5…2.5m / 1.6…8.2 ft |
| Operating Temperature | -10…90 °C / 14…194 °F |
| Operating Pressure | 0…6 bar / 0…87 psi |
| Options | Integrated Orbital Spray Cleaning Head (12mm Probes) |
The EXdip 920 is a dip tube style sensor immersion fitting. Fabricated in plastic, it is suitable for exposed and corrosive applications. Installation is via either standard flanges or with a hanger bar suspended from chain/wire/rope etc. An optional integrated orbital sensor cleaning system is available for 12mm diameter sensor types.
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EXFLOW FLOW CELLS FOR INLINE SENSOR AND ELECTRODE INSTALLATION
EXflow sensor flow cells are specifically designed for use with EXstatic 310/340 sensor adapters and EXtract 810/810M retractable sensor housings. When paired with these products, their mounting leg lengths ensure the sensor is optimally positioned within the process, leading to highly reliable readings. EXflow flow cells are offered with 180° or 90° flow paths and various process connections, including ANSI and DIN flanges and weld stubs. They accommodate standard Ø12mm sensors in EXstatic/EXtract fittings or direct mount G¾” / ¾” NPT threaded sensors.
EXflow 710
EXflow 710 – Metallic Sensor Installation Pipe Section
| Probes Supported |
Ø12mm x 120mm pH/ORP, ISFET, DO, Conductivity, Optical and other parameter probes ¾” NPT pH/ORP, DO, Turbidity, Optical, other parameter probes |
| Materials of Construction | 316Ti/1.4571 SS |
| Process Connection Sizes/Types Available |
DIN PN 16 Flange - DN25, DN50 ANSI 150# Flange - 1”, 2” Weld Ends - DN25, DN50 Weld Ends - 1”, 2 |
| Sensor Mount Types/Sizes Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange Ingold DN25 / G1.25" Socket ¾” NPT Female Thread G¾” Female Thread |
| Flow Direction |
180° 90° |
| Options | ETFE Lining |
This table lists the standard designs available from the factory. Custom designs for process connection type, face-to-face dimension, material, and seals are available through Exner’s engineered product services Custom designs for process connection type, face-to-face dimension and material are available through Exner’s engineered product services. If you have a specific requirement, please contact us with specifications
EXflow 720
EXflow 720 – Non-Metallic Sensor Installation Pipe Section
| Probes Supported | Ø12mm x 120mm pH/ORP, ISFET, DO, Conductivity, Optical and other parameter probes |
| Materials of Construction | PVDF |
| Process Connection Sizes/Types Available |
DIN PN 16 Flange - DN25, DN50 ANSI 150# Flange - 1”, 2” Weld Ends - DN25, DN50 Weld Ends - 1”, 2 |
| Sensor Mount Types/Sizes Available |
DIN DN50 PN 16 Flange ANSI 2” 150# Flange |
| Flow Direction |
180° 90° |
This table lists the standard designs available from the factory. Custom designs for process connection type, face-to-face dimension and material are available through Exner’s engineered product services. If you have a specific requirement, please contact us with specifications
Have more questions? Take a quick moment to get in touch with our expert sales engineers and technologists and we'll guide you to a solution.
NO MATTER THE APPLICATION OR INDUSTRY, SOUTH FORK INSTRUMENTS CAN PROVIDE A SAFE AND SECURE PROBE INSTALLATION DEVICE TO HELP INCREASE ACCURACY AND RELIABILITY OF MEASUREMENT WHILE ENHANCING SAFETY, REDUCING DOWNTIME AND LOWERING OPERATING COSTS
We have provided sensor fixed installation adapters and retraction systems to many clients in industries such as food and beverage, chemical processing, pharmaceutical manufacturing, and biotechnology. We can assist you in developing an effective and efficient means to fulfill and maximize your measurement uptime needs.
SOUTH FORK INSTRUMENTS
3845 Buffalo Road
Auburn, CA 95602
Tel: (+1) 925-461-5059
